AI video analysis for the manufacturing industry

Stop losses, increase efficiency.

Recognize what others miss – with AI video analysis for more transparency and control in your production.

There is more potential in your production than it seems at first glance. While you have long been aware of scrap, rework, or machine downtime, other losses often go unnoticed: time fraud, security violations, or even internal theft creep in – inconspicuous but costly. The solution: AI-powered video analysis for the production industry. It detects what traditional systems overlook: visual anomalies, risky behavior, unauthorized processes, or patterns that indicate vulnerabilities. In real-time. Automated. Data protection compliant.

Bring your production closer to the zero-defect goal.

Whether it’s incorrect labeling, dimensional deviations, or faulty assemblies: Production defects not only cause scrap and rework but also jeopardize delivery commitments and customer satisfaction. Traditional imaging methods – such as lasers, 2D, or 3D sensors – reliably detect predefined defect patterns. However, they reach their limits when unforeseen deviations occur that fall outside the programmed tolerance values. If the defect rate remains too high despite automated inspection or new types of defects emerge, AI-supported video analysis offers a crucial extension: Instead of only detecting precisely defined defects, the AI dynamically analyzes visual features. This way, anomalies that were not previously stored in the system are also detected – such as small shifts, deformations, or material deviations.

Prevent failures before they occur – with AI-powered predictive maintenance

Every minute of production downtime incurs costs – due to waste, idle times, delayed deliveries, or lost production volumes. The causes are varied: defective components, blocked conveyor belts, overheating, human errors, or material jams. Such disruptions are often noticed too late – namely, only when the damage has already occurred. With AI-supported video analysis based on Vaidio, you gain a powerful tool for proactive machine and material monitoring. Instead of waiting for predefined error patterns or individual notifications, the AI continuously analyzes the visual appearance of machines, conveyor systems, and materials in real-time

Avoid productivity losses – with AI that truly knows who is present

Estimates suggest that billions are lost worldwide due to “buddy punching” (colleagues clocking in for others), extended breaks, unauthorized leaving of the workplace, or deliberate “avoiding” of work. The result: decreased productivity, unbalanced team distribution, and unnecessarily high personnel costs. Modern AI video analysis like with Vaidio offers an intelligent, privacy-compliant solution through automatic presence detection and access control. Instead of relying on manipulable time clocks or RFID cards, the AI uses optical capture to detect who enters or leaves which area and when – precisely and in real-time – and can be integrated with time tracking or access systems. This way, you receive reliable movement and presence data without personal data recording or intrusions into privacy.

Avoid fines and production stoppages – with intelligent rule monitoring

Safety is not an optional add-on, but a prerequisite for smooth and legally compliant operations. Yet despite training, signs, and internal guidelines, risky behaviors continue to occur: Personal protective equipment (PPE) is not worn, restricted areas are entered, safety devices are tampered with, or emergency exits are blocked. These seemingly “small” rule violations often have serious consequences: severe accidents, legal repercussions, production interruptions, fines from authorities, or claims from insurers. With AI-powered video analysis – like the Vaidio platform from Synaedge – safety-relevant rule violations can be detected automatically and in real-time.

No more taboo: Detect internal thefts in real-time

Internal theft remains a taboo topic in many companies – even though tools, materials, or finished products regularly disappear. The consequences: financial losses, disrupted trust, and costly controls. AI video analysis like Vaidio can be trained to detect unauthorized access in real-time – for example, outside of shift hours or in sensitive storage areas. The system becomes even more powerful when coupled with ERP or warehouse management systems: if physical withdrawals do not match recorded transactions, the system automatically triggers an alarm. This creates a closed control system that does not monitor but secures – preventively, precisely, and in compliance with data protection regulations.

Prevent industrial espionage before it causes damage

Industrial espionage often goes unnoticed: A mobile phone in the wrong area, a single visitor separating from the group, a quick glance at confidential documents – and valuable information is lost. With our AI-powered video analysis, you can detect such risks in real-time. You immediately see if someone enters a restricted area with a mobile phone or if a delegation – for example, from abroad – is not in the designated area as planned. If a member leaves the group or behaves suspiciously, the system automatically triggers an alarm. This way, you protect your intellectual property, sensitive production areas, and internal processes – without blanket surveillance, but with maximum precision and data protection compliance.

Detect, Protect, Understand: Intelligent Video Analytics for Your World

Our AI-powered video analytics open new paths in security, efficiency, and operational intelligence—tailored to your industry and challenges. Whether you want to protect employees, optimize space usage, control access, or analyze customer data, our technology works intelligently alongside you. It detects critical events in real time, analyzes behavior, supports your processes, and enables proactive action—reliably, privacy-compliantly, and precisely. Discover the versatile applications—perhaps there’s a use case you haven’t considered yet but that could be highly relevant for you.

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Evaluate Vaidio for 30 days with no obligation – experience high-precision AI-powered video analytics in your real-world environment.